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Fresh Japanese sushi on your table? Innovative freezing technology revolutionizes food preservation

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JSTORIES ー Think about you’re in your eating room in Kansas or Prague, nowhere close to the ocean, and someway the sushi on the desk tastes as if it have been pulled from the Sea of Japan simply moments in the past. Sounds not possible? A Tokyo-based “flash freezer” firm is proving in any other case with their groundbreaking know-how that freezes meals corresponding to sushi whereas preserving texture, taste, and high quality.

Frozen sushi is extensively eaten throughout the globe, but poor freezing strategies usually smash the feel, style, and moisture of the rice and fish. Defrosted sushi will be dry, arduous, or watery, making it removed from the contemporary sushi expertise folks crave. Eating places usually keep away from frozen substances for this very purpose.

DayBreak Co., Ltd., a Japanese firm specializing in superior freezing know-how, has developed a groundbreaking answer to this drawback. The Artlock Freezer—a high-tech system that freezes meals gently utilizing a proprietary Micro Wind System to protect delicate meals like sushi with out the standard drying, hardening, shade change, or lack of taste.

Yoshihiro Katayama, vice chairman at DayBreak, and PR coordinator Tomoyo Matsumoto pose in entrance of the latest model of the Artlock freezer at DayBreak’s headquarters in Shinagawa-ku.         Photograph by J-Tales (Similar under)

Conventional freezers expose meals to chilly, harsh air from a single path, drying out the meals whereas forming ice crystals inside that go away the rice both too arduous or too soggy after defrosting. This technique will trigger the rice to lose its authentic texture, whereas the fish loses its delicate, contemporary style.

“Defrosted sushi made with typical freezing strategies is horrible,” says Yoshihiro Katayama, vice chairman of DayBreak. “The rice turns into one thing you wouldn’t need to eat — dry, crumbly, and nothing like contemporary sushi. The fish can really feel rubbery or watery. Our objective is to alter that.”

DayBreak’s Artlock Freezer solves these points by utilizing a gentler freezing course of. Their Micro Wind System controls wind energy, temperature, and humidity from a number of instructions, preserving the unique moisture and texture. 

“We’ve mastered a approach to freeze sushi and rice collectively whereas maintaining it simply as moist and tender as freshly made sushi,” says Katayama. “Individuals can’t even inform it was frozen.”

Frozen sushi made using DayBreak's Artlock Freezer retains the texture of fresh rice and fish, making it nearly indistinguishable from freshly prepared sushi<br>
Frozen sushi made utilizing DayBreak’s Artlock Freezer retains the feel of contemporary rice and fish, making it practically indistinguishable from freshly ready sushi

In a current style check in Las Vegas, diners have been shocked once they discovered they have been consuming frozen sushi.

One other added: “The feel of the rice and fish was good. I’d have by no means guessed this was frozen sushi.

In an analogous testing occasion not too long ago held in Tokyo, the place DayBreak showcased its frozen sushi, Anita De Michele from J-Tales had an analogous response. “It’s too good to be true. Surprisingly scrumptious, and I have been consuming sushi in Japan for years!” she stated.

Anita De Michele, editorial coordinator at J-Stories, tries DayBreaks frozen sushi at the Tokyo Innovation Base.
Anita De Michele, editorial coordinator at J-Tales, tries DayBreaks frozen sushi on the Tokyo Innovation Base.

First DayBreak mastered sushi — a notably arduous meals to freeze correctly — and now they’re increasing their know-how to all kinds of meals.

“We are able to freeze all types of meals. Already we’re working with options for meat and greens,” says Katayama. “The rationale we began with sushi is as a result of it’s essentially the most tough. Rice may be very delicate.”

DayBreak’s freezing innovation provides contemporary, high-quality choices for vegetarians as properly. “We’ve efficiently frozen every part from premium meats and seafood to fruits, greens, plant-based merchandise, and even delicate pastries — all whereas preserving their authentic texture and taste,” says Katayama.

A video by DayBreak showcasing the inside workings of the Artlock freezer’s know-how.    Supply: DayBreak official YouTube Channel

Artlock’s know-how permits landlocked locations just like the U.S. Midwest or Central Europe to obtain high-quality frozen meals. “It sounds straightforward, nevertheless it’s not. Each meals requires a special freezing course of — sushi, ramen, and meat all want particular circumstances. That’s our secret,” he provides. Bib Gourmand 2023/2024 Michelin Information chosen restaurant Loopy Pizza is utilizing the Artlock Freezer to promote their product on-line so clients can get pleasure from their product every time they need, no matter location or time.

“By preserving style and texture, we make it simpler to retailer, transport, and use meals that may in any other case go to waste,” explains Katayama. 

Masayuki Kinoshita, founding father of DayBreak Co. Ltd., was stunned by the sheer quantity of meals waste he observed whereas touring in South Asia. The quantity of completely edible meals being thrown away modified his viewpoint on sustainability.

“There must be a approach to protect meals with out shedding its high quality,” Kinoshita thought. To create a extra sustainable meals ecosystem, he got down to create a brand new era of freezing know-how.

Yoshihiro Katayama points out various frozen foods using Artlocks technology, such as fruit, okonomiyaki, eel, and ramen. The fruit frozen using Artlock technology can be defrosted and enjoyed like fresh.
Yoshihiro Katayama factors out varied frozen meals utilizing Artlocks know-how, corresponding to fruit, okonomiyaki, eel, and ramen. The fruit frozen utilizing Artlock know-how will be defrosted and loved like contemporary.

Much less waste means much less cash spent on substances, decreasing restaurant operational prices. “Much less spoilage means eating places and meals producers can lower your expenses whereas sustaining high-quality merchandise,” says Katayama.

Whether or not it’s a restaurant, producer, distributor, or retailer, the Artlock Freezer can enhance revenue and satisfaction. “We don’t simply promote freezers — we assist corporations develop the easiest way to freeze their meals,” Katayama explains. “We seek the advice of on the freezing course of, ingredient choice, and even packaging to take care of the best high quality. We need to create an area the place meals producers can grasp freezing methods and discover one of the best methods to promote their merchandise worldwide.” 

With world growth plans, DayBreak is already working with retailers and motels in america and Asia to introduce high-quality frozen sushi.

“Japan has quick access to contemporary sushi, however in locations just like the U.S. and Europe, it’s a lot more durable to search out high-quality sushi,” says Katayama. “We see an enormous alternative to convey genuine Japanese sushi to those markets with frozen know-how that makes it style contemporary.”

Written by Lucas Maltzman

Edited by Takanori Isshiki, Mark Goldsmith

Prime Photograph by J-Tales (Lucas Maltzman, Anita De Michele)



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Tags: foodFreezingfreshInnovativeJapanesepreservationRevolutionizesSushiTableTechnology
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